Wi-430S

Wi-430S


User Friendly CNC control system

  • Useful functions are added to simplify the positioning preparation before machining.
  • Simplify user interface, but edit hot key zone for easy operation.
  • Movable 3D animation allows user to inspect the cutting process through different angle.
  • Various compensation functions are design to improve the quality of the product.
  • Various ways of data transmitting including using Ethernet, USB port and RS232.
  • MAKS. İŞLENEBİLİR PARÇA BOYUTU

    700x540x295 mm

  • KABLO ÇAP MESAFESİ

    Ø 0.1~0.3 mm

  • TABLA BOYUTU

    640x500 mm

  • MAKS. KONİKLİK AÇISI VE İŞLENEBİLİR PARÇA KALINLIĞI

    ±22.5 (100 mm)

  • MAKS. İŞLENEBİLİR PARÇA AĞIRLIĞI

    500 kgs

  • MAKS. EKSEN TAŞIMA KAPASİTESİ

    10 kgs

  • DRIVE & SERVO 

    5 axes AC Servo

  • İLETKENLİK

    Automatic

  • EKSENLER

    X / Y / U / V (4 axes)

  • SU TANKI KAPASİTESİ

    570 L

  • X/Y EKSEN HAREKETİ

    400/ 300 mm

  • NET AĞIRLIK

    2100 kgs

  • Z EKSEN HAREKETİ

    300 mm

  • MAKİNE BOYUTLARI

    3100x2200x2150

  • U/V EKSEN HAREKETİ

    100/100 mm

Unique features circular, corner & vertical control functions

Compensation for circular, corner & consumption of wire

For raising the accuracy, the user may active the compensation of circular, corner & wire consumption by adjusting the compensation value (D-value) accordingly without further addition of G code.

G code function

In addition the standard G code functions that JSedm’s wire cute EDM controller has we have added new G code functions as follows :

G9

Upper & lower various abnormality type interpolation value,
program - G01, auxiliary value -G02

G10

Upper & lower various abnormality type interpolation value,
program - G01, auxiliary value -G03

Five Type Corner Auxiliary Wire Function

Compared to other CNC wire Cut EDM machines the JSEDM Wire cut adds more auxiliary value functions.

0

An Intersection Point

1

<90° Tangent Line

 
2

<90° Circular Line

3

Tangent Line

 
4

Circular Line

Tungsten Carbide

AC power means zero voltage on the work piece and therefore no electrolytic degradation and increased mold longevity. This is especially important for machining ultra hard alloys like tungsten and sintered materials (no binder depietion).

 

This is especially important for machining ultra hard alloys like tungsten and sintered materials (no binder depietion).

DC power supply

AC power supply

AC and DC Power Comparison

AC cutting prevents electrolytic corrosion and results in high definition cuts.In die cutting protects against rust and corrosion very well,and greatly reduces damaged layers compared to DC cuts.This futher prevents reduced hardness at the discharge/cut surface,and improve the life of the die.

DC power supply machining

Non-electrolysis (AC) machining

High Rigidity Structure

The machine structure is designed & analyzed with CAE system, & simulation is carried out for all axis actions in the structure. The machine body design is the rigidity T type structure, to reduce work table loading & thermal deformation effects maintaining the precision of the machine.

Work table loading

500KG

Machine design analysis & error compensation
Work table loading & speed change
Work table loading (kg) Max. work table transformation (m)
1 100 0.832e-7
2 300 2.91e-7
3 500 4.16e-7
4 1000 8.32e-7

Max. work table loading transformation is designd at 0.42µm

Max defomation
postion

Circuit function verification result :
(Diameter : 50 mm, Speed : 400 mm/min)

Controller offset function OFF

Radius : 24.9977 mmCircularity error : 0.0456

Controller offset function ON

Radius : 24.9991 mmCircularity error : 0.0171 mm

High Rigidity Structure

AFunctional U,V Axis & High Rigidity Spindle
  • U,V,Z axis strategically placed on the upper column enhances rigidity and ensures stable and high precision.
Wire-Receiving System
  • The wire-receiving system uses Japanese brand Panasonic AC Servo motor (AWT system),magnet power clutch,retrieve wire motor and catchwire system. It can adjust for small vibrations,preventing the wire action from becoming unstable.
  • The wire-sending system uses a wire tension permanent generator control system that keeps the tension of the stable.
BFunctional U,V Axis & High Rigidity Spindle
  • We use high accurate linear guide ways and couple with our patented linear and block design.
  • For the X,Y axis we use a spacious and strong machine structure design.
Auto Wire-Threading System(A.W.T)
  • Our design for the Automatic Wire Threading system uses the electric current to melt the wire down.
  • Our standard Wire Cut EDM can thread with Ø0.15mm brass wire easily.

Outstanding Control System

User friendly design, intelligent interaction design, high tech installation.

Input system

Keyborard, mouse, touchscreen, USB, NET

Discharge mode

Normal / fine / super fine (212 groups)

LCD display

15 inch LCD touchscreen

Scale magnification

1.0 ~ 1000.0 times

Operate system

Windows XP embedded

Pattern rotation

0° ~ 360°

Control system

32 bit dual CPU control system

Wire diameter compensation

±0.999 mm

Storage unit

4 GB CF card

Graphic simulation

3D drawing

Control axes

5 axes (X/Y/Z/U/V)

Subprogram resting levels

20

Min. command unit

0.0001 mm

Discharge power

AC power

Max. command valus

±9999.9999mm/999.9999 inch

Open voltage

4 steps (80/90/110/130V)

Command unit

0.0001 mm/inch

On time

24 steps (50ns/step)

Position command format

Increment, absolute

Off time

43 steps (8 ~ 50 μs)

Max. wire speed

300 mm/sec

Best surface roughs

Ra 0.3μm (Ra 0.18μm / optional)

Feed rate

Rapid travels : 400 mm/min
Manual feed : 1,100,400,800 mm/min
Dry run feed : 0 ~ 400 mm/min

File manger & preview

S-Code (AI)

Maintenance information

Generator of the temperature control

Controller Function
  • 95 Servo Feed(Fuzzy)
  • Dry Run
  • G94 Manual Feed
  • AI S Code
  • Taper B Code: G5, G6, G7, G8, G9, G10
  • Al Corner Mode
  • Taper B Code: G01(Acceptable)
  • Al Curve ModeCorner Compensation:G502, G503
  • Arc Compensation:G500, G501
  • Fly Cut
  • Corner Compensation:G502, G503
  • Start Point Return
  • Wire Consumption Compensation: G504, G505
  • Diagnostic Function
  • Hold Point Return
  • Auto Corner Rounding (G48, 49, 60, 61, 62)
  • Single Block
  • Interference Cheking (3 Blocks)
  • Background Editing
  • Interference Excluding (3 Blocks)
  • Optional Stop(M01)
  • Protection Function Whine Crashing
  • Trace Hold Point
  • Trace Start Point
  • USB Storage
  • Protection Of Servo Lag
  • Retrace Function
  • Manual Date Input(MDI)
  • Machining Record
  • Protected By Active Limit Switch
  • Metric / British System Switch
  • Cutting Path Display(3D)
  • Automatic Position
  • Slit Position
  • Home Position Retur
  • Chinese / English Display Switch
  • Automatic Vertical Alignment
  • Edge Position
  • Parallel Compensation
  • Z Axis Limit Setting
  • Maintenance Information
  • Round Center Position
  • Built-In CPU(DSP)
  • Hole Center Position
  • Pitch Error Compensation
  • 100 Groups of Coordinate Record
  • Side Center Position
  • Polarity Gauge
  • Right Angle Compensation
  • Control 6 Axis
Standard Accessories

Automatic Vertical Alignment Jig

1 set

Clamping

1 set

Ion Exchange Resin (5L)

1 pc

Power Feed Contact

2 pcs

Wire Guide (Ø0.25 mm)

1 set

Tool Box

1 set

Filter

2 pcs

Brass Wire (Ø0.25 mm)

1 roll

Optional Accessories

Wire Guide (Ø0.1 ~ 0.3 mm)

Parallel Bar (for setting work piece)

Wire Tension Meter

CAD / CAM Software

Auto Wire Cutting System

Wire Speed Meter

3R (erowa) Clamping Tools

PCD Professional Electric Circuit

Water Resistance Meter

22.5° Degree of Water Nozzle Set

Water Chiller

Power Regulator

A.W.T. (Auto Wire Threading) System

X,Y Axes Linear Scale note : Wi-1065SA & Wi-640S with X,Y Liner Scale (Standard Accessory)

Installation Requirements

Input voltage

AC 220/380V  3 Ph / 50HZ / 60HZ

Temperature control

20±1°C

Power Consumption

15KVA (without water chiller)

Humidity Control

75% RH

Environment

To insulate noise, electric wave & easy maintenance access

Vibration

Under 0.6 mm/ S2

Ground

Machine has to be ground to avoid abnormal inference voltage & stabilize machining condition ground of vale > 10Ω

High precision mold machining

Aerospace technology, IC electronics & medical high technology applications.
High precision chip socket

Application Range

Semiconductor Chip

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.10 mm

Thickness

10 mm

Surface Roughness

Ra 0.22 µm

High precision machining process result

Special sixth Axis / Rotation

Application Range

Special medical apparatus

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.20 mm

Thickness

30 mm

Surface Roughness

Ra 0.33 µm

Graphite Electrode

Application Range

E.D.M process

Work piece Material

Graphite

Brass Wire Diameter

Ø 0.15 mm

Thickness

30 mm

Surface Roughness

Ra 0.50 µm

Wide Taper Angle

Application Range

High precision machine parts

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

20 mm

Surface Roughness

Ra 0.50 µm

PCD

Process Result
Ourselves - Developed

PCD Micro Wire Professional Electric Ciruit

Due to the domestic shortage of machines capable of cutting PCD material we have developed our own PCB micro wire (Ø0.05 ~ 0.10 mm) professional electrical circuit to meet industry requirements.

The applications for PCD cutting tools are extensive, especially in the high technology industry sector

Photoelectric energy industry, Precision machinery, Autonotive, Motorcycle, Optics, 3C industry, IC components

Machined products

Alloy wheels, Piston production, optical glass for mold production, LCD glass cutting, Cell phone shell CD lines, Assembly & die attachments, PCB base boards edge trimming.

A. PCD professional electric circuit

B. Standard electric circuit

Our wire cut EDM with standard electric circuit compared to our machine with PCD prodessional electric circuit situation at the 200 multiple condition.

Maple leaf of Irregular geometry

Application Range

E.D.M. electrode

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

60 mm

Surface Roughness

Ra 0.42 µm

High Accuracy Gear Wheel Combination Process

Application Range

Precision machinery/car/motorcycle components

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

60 mm

Surface Roughness

Ra 0.37 µm

Fan Type With Biggest Taper Angle Process

Application Range

Injection mold process

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

70 mm

Surface Roughness

Ra 0.47 µm

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